Aspiration Energy, Blog, Heat Pumps, White Paper

Heat Pump demo at UCAL Fuel Systems

UCAL Fuel systems had installed a heat pump in its plants as part of Aspiration Energy\’s rental demo installation to prove the savings of a heat pump. The duration of the demo was from the 21st of November to the 9th of December.   The demo showcased a 14 kW heat pump for one of its vacuum pump line washing machines. It has since proved a savings of 46 %, convincing UCAL that Heat pumps are the way to move forward in terms of sustainable industrial heating solutions for industrial washing machines.   UCAL Fuel Systems was established in 1985 by Carburetors Ltd. (pioneers in India in the manufacture of Carburetors and mechanical fuel pumps) as a joint venture company with Mikuni Corporation Japan – internationally renowned company for fuel management products and are in the business of providing holistic solutions in fuel management systems and is committed to producing products of consistent quality and timely delivery. Aspiration Energy and UCAL after a series of studies, agreed to install it for the vacuum pump line washing machine which perfectly fit our portfolio – with a temperature of 70 C and an actual load of around 7 kW. A brief summary of the demo is given below:   Heaters Units Consumption Average Energy Consumption in Heaters per hour = 6.34 kW Daily Units Consumption = 6.34 kW *24 Hours = 152 Units per day     Heat pump Units Consumption Average Energy Consumption in Heat Pump      = 3.54 kW Daily Units Consumption                                        = 3.54 kW * 24 Hours = 84.96 Units per day Savings Daily Units Savings per day                                    = 157.9 – 84.6                                                                                                                                                            = 73.3 Units Total Units to be saved per month                       = 67.04 x 26                                                                                                                                                                = 2,413 Units per month (For 2 washing machines units = 4,102 ) Total Cost saving per month                                  = Rs.16,894 per month (Cost Saving = 4,102 x 7 = Rs. 28,714) Investment Heat Pump Investment cost                                   = 6.5 Lakhs (Provision for 2 Washing machines) Return On Investment (ROI)                                   = 22.6 Months Accelerated Depreciation Claim                            = 40 % year on year for Energy Saving equipment After AD for 3 years ROI                                          = 16.6 months UCAL and Aspiration Energy now plan on to implement this technology to the rest of the washing machines in Maraimalai Nagar and to other plants thorough out India as well.   Success stories like these are what drives us towards making a greener and cleaner future.  

Aspiration Energy, Blog

Is GST making solar heating more attractive for 2017, 2018?

Preliminary investigations suggest a categorical yes! for solar heating Let us understand this better: With the new GST rules, the GST paid is not part of the capital cost of the solar heating system installed.  In the earlier regime, we could not claim the credit of the GST or the Sales Tax paid because there was a segregation between capital purchase sales tax and operational revenue sales tax. Now it is not so. There is no segregation between the Sales Tax or GST of capital purchase or the Sales Tax or GST of operational revenue. So, the GST paid on the capital purchase can be fully taken credit of from the GST payable on the company\’s revenues.  In the case of solar, Sales Tax rates were in the 5% range, so there is a straightaway 5% reduction in the system\’s capital cost.  This makes payback periods more attractive If you are using petroleum products including Furnace Oil, the GST paid on them is not allowed to take credit from your GST on revenues.  That means the entire sales tax paid is a cost – that you cannot claim the credit of against your tax payable on revenues. 40% Accelerated Depreciation is continuing – and availing this can reduce the capital cost   Overall, there is never a better time for switching to solar heating or efficient heat pumps.  If you have heating processes that require below 100 degrees C and are using electricity, furnace oil, diesel, or LPG, time is NOW for you to switch.

Aspiration Energy, Blog, Uncategorized

7 Reasons to consider Roof Top Solar Thermal than Solar PV | Part ( 2/8 )

  The Solar footprint in India is steadily increasing with currently 13.11 GW of power being produced The Jawaharlal Nehru Solar Mission is an initiative by the Government of India to increase the Solar Power Utilisation in India. It aims to increase the Solar base capacity in India to 100 GW by 2020. The yearly target-based goals given by the government are as follows :   Year-wise Targets (in MW)  Category 2015-16 2016-17 2017-18 2018-19  2019-20 2020-21 2021-22 Total Rooftop Solar 200 4,800 5,000 6,000 7,000 8,000 9,000 40,000 Ground Mounted Solar projects 1,800 7,200 10,000 10,000 10,000 9,500 8,500 57,000 Total 2,000 12,000 15,000 16,000 17,000 17,500 17,500 97,000   This suggests a tremendous potential for renewable energy to replace existing conventional technologies. This post is a part of a series of Posts that emphasise the feasibility of Solar thermal over Solar PV (Photovoltaic Installations) Find the link to the intro of this series here. Let us look into Reasons why Solar Thermal Installations are more feasible. The first reason is that Solar Thermal plants are Cost effective.      Solar PV   Solar Thermal   Cost  per MW   Rs 4.5 – 6 Crore Rs 2.5 – 3.5 Crore         Cost per unit                    Rs 5 – 6.5 per  kWh                Rs 3 – 4 per kWh    Tenure   12 – 25 years PPA  7 -10 years PPA   Solar PV prices have been plummeting for 6 -7 years – from 21 crores five years ago to around 5 crores as of now. Solar thermal still remains at a base rate of 2.5 to 3.5 crores for every MW installed.This translates to 4.5 to 6 rupees per KWh for Solar PV in Pay-per-unit agreements given by AAA rated companies. Solar thermal is considerably cheaper – by 30 to 40 percent – rates ranging from Rs 3 – 4 per kWh. This is because Solar Thermal System capital costs are significantly lower than Solar PV systems. As a result of the lower capital costs, the tenure periods for Solar PV and Solar Thermal are 12-25 years and 7-10 years respectively. This results in a win- win situation for Solar in both Capital Costs and Savings   In the next post, we shall look into the space requirements when compared to the same power generated.

Aspiration Energy, Blog, Heat Pumps

Does \”heat pump\” double electrical energy?

Does \”heat pump\” double electrical energy? Dugna? Ottikku retti? Ponzi scheme? Claims of one unit (KWHr) of electricity producing 2 units of cooling and 3 units of heat – getting the useful energy of 4-5 times – how does this work? Is it defying laws of physics? The law of conservation of energy: Energy cannot be created or destroyed, it can only be changed from one form to another\” – can we defy that? Let\’s see. One of the most common apparatus in the world is an air-conditioner. Let\’s consider what happens in that. Inside the air-conditioned room is colder than outside. That means, the heat from inside of the room needs to be pushed out – is it not? But, heat flows from hotter place to colder place! How does this reverse flow happen? This is like a water pump – a pump pushes water from a lower level to a higher level – reverse of what usually can happen – usual flow is from a higher level to lower level. That is accomplished by \”work\” done by the pump. This is precisely the reason why a heat pump is called a heat \”pump\” – it pumps heat from a colder place to a hotter place. We provide electrical energy to the equipment in the air-conditioner – but, what happens is the heat energy from inside the room is pushed (pumped} to the outside. Now, if you go near the outside unit of an air-conditioner, you would have realized that it is hotter than the atmosphere. It needs to be so for pushing the heat outside. In a heat pump system – the heat given out to the atmosphere in air-conditioning system is used to heat water. That is about it. So, one unit of electricity is used to \”pump\” 2 units of heat from a colder place to a hotter place! What is gotten is not what is given – but like water – what is obtained is what is pumped. One unit if electricity is not \”converted\” to 2 units of heat – but it \”pumps\” 2 units of heat from a colder place to a hotter place through work delivered by a heat \”pump\” which is operated by electricity. Pay for heating and get cooling free! What is all this \”Buy One – Get One Free\” kind of talks in industrial and commercial heating / cooling side? Is this a marketing gimmick? Is it true? Again, going back to the earlier post on \”pumping\” of heat from a colder place to a hotter place, let\’s define what happens. In a hot place – say Chennai – average outside day temperature of – say 35 deg C. what we need inside the room is – say 25-degree C. Heat needs to be \”pumped\” from 25 deg C to 35 deg C. For this to happen the Air-conditioner needs to deliver \”cold\” at a much lower temperature than 25 degrees C – for air in the room to get cool. Routinely – air-conditioners work in the 6 to 8 degrees range. Let\’s look at outside – if the heat needs to be pushed outside – the air conditioner needs to have a temperature over 35 degrees – air-conditioners typically deliver 45-50 degrees. A \”lift\” in a typical home air-conditioner is 6 degrees (cooling side) to 50 degrees (heating side). In an air-conditioner scenario also, it is possible to \”harness\” the heat given away by the external unit. But, at 50 degrees C, it is difficult to use that heat. Now, come to heat pumps: The heat pumps operate at a \”lift\” of 20 degrees (cooling side) to 60 degrees (heating side). Some of the modern heat pumps can deliver 20 degrees {cooling side) to 90 degrees (heating side). It is the hot side that is used for heating water – to say 55 degrees to 60 degrees (or up to 85 degrees In modern heat pumps). How about the cold side? 20 degrees can be put to use? At least in a factory environment? Or, in a hotel room? Or in any process that requires cold temperatures of 20 degrees C? Of course – yes. Voila – we have answered how this seemingly physics-law-defying Ponzi scheme is not a Ponzi scheme. It is not the conversion of electricity into heat like in conventional electric heaters, but \”pumping\” of heat. Here is the limitation and its possible solutions: One side must be primary: In heat pump system – the primary objective is to heat the water to 60 deg c (or 85 deg c in case of modern ones) – so, if the cooling side does not operate, the heating side also will stop. Hence, if our primary objective is heating, we need to ensure that the heat can be \”pumped\” even if the cooling side does not operate. This is a common failure by many designers who have hybridized the system without backing up for situations when heating and cooling are not operating simultaneously. What have we done? What we have done in such cases is to take the colder side and back it to a sump or a heat sink that can take the heat and get cool. In one case, we have used this to cool the tank that provides input water to a cooling tower – this way the cooling tower also gets more efficient, saving energy. In a hotel room kind of a scenario – while this \”free\” cooling can reduce the load on the air conditioner,  we need to have back up air-conditioners. Applications of cooling: Factory shop – to provide a better environment for workers – in this case, it can be optional, and hence they get the benefit only when the heat pump is running. We can create an \”oasis room\” that has a few seats and a water fountain which area is maintained cold by the heat pump\’s cooling side.

Aspiration Energy, Blog, Heat Pumps

Does \”heat pump\” double electrical energy?

Does \”heat pump\” double electrical energy? Dugna? Ottikku retti? Ponzi scheme? Claims of one unit (KWHr) of electricity producing 2 units of cooling and 3 units of heat – getting the useful energy of 4-5 times – how does this work? Is it defying laws of physics? The law of conservation of energy: Energy cannot be created or destroyed, it can only be changed from one form to another\” – can we defy that? Let\’s see. One of the most common apparatus in the world is an air-conditioner. Let\’s consider what happens in that. Inside the air-conditioned room is colder than outside. That means, the heat from inside of the room needs to be pushed out – is it not? But, heat flows from hotter place to colder place! How does this reverse flow happen? This is like a water pump – a pump pushes water from a lower level to a higher level – reverse of what usually can happen – usual flow is from a higher level to lower level. That is accomplished by \”work\” done by the pump. This is precisely the reason why a heat pump is called a heat \”pump\” – it pumps heat from a colder place to a hotter place. We provide electrical energy to the equipment in the air-conditioner – but, what happens is the heat energy from inside the room is pushed (pumped} to the outside. Now, if you go near the outside unit of an air-conditioner, you would have realized that it is hotter than the atmosphere. It needs to be so for pushing the heat outside. In a heat pump system – the heat given out to the atmosphere in air-conditioning system is used to heat water. That is about it. So, one unit of electricity is used to \”pump\” 2 units of heat from a colder place to a hotter place! What is gotten is not what is given – but like water – what is obtained is what is pumped. One unit if electricity is not \”converted\” to 2 units of heat – but it \”pumps\” 2 units of heat from a colder place to a hotter place through work delivered by a heat \”pump\” which is operated by electricity. Pay for heating and get cooling free! What is all this \”Buy One – Get One Free\” kind of talks in industrial and commercial heating / cooling side? Is this a marketing gimmick? Is it true? Again, going back to the earlier post on \”pumping\” of heat from a colder place to a hotter place, let\’s define what happens. In a hot place – say Chennai – average outside day temperature of – say 35 deg C. what we need inside the room is – say 25-degree C. Heat needs to be \”pumped\” from 25 deg C to 35 deg C. For this to happen the Air-conditioner needs to deliver \”cold\” at a much lower temperature than 25 degrees C – for air in the room to get cool. Routinely – air-conditioners work in the 6 to 8 degrees range. Let\’s look at outside – if the heat needs to be pushed outside – the air conditioner needs to have a temperature over 35 degrees – air-conditioners typically deliver 45-50 degrees. A \”lift\” in a typical home air-conditioner is 6 degrees (cooling side) to 50 degrees (heating side). In an air-conditioner scenario also, it is possible to \”harness\” the heat given away by the external unit. But, at 50 degrees C, it is difficult to use that heat. Now, come to heat pumps: The heat pumps operate at a \”lift\” of 20 degrees (cooling side) to 60 degrees (heating side). Some of the modern heat pumps can deliver 20 degrees {cooling side) to 90 degrees (heating side). It is the hot side that is used for heating water – to say 55 degrees to 60 degrees (or up to 85 degrees In modern heat pumps). How about the cold side? 20 degrees can be put to use? At least in a factory environment? Or, in a hotel room? Or in any process that requires cold temperatures of 20 degrees C? Of course – yes. Voila – we have answered how this seemingly physics-law-defying Ponzi scheme is not a Ponzi scheme. It is not the conversion of electricity into heat like in conventional electric heaters, but \”pumping\” of heat. Here is the limitation and its possible solutions: One side must be primary: In heat pump system – the primary objective is to heat the water to 60 deg c (or 85 deg c in case of modern ones) – so, if the cooling side does not operate, the heating side also will stop. Hence, if our primary objective is heating, we need to ensure that the heat can be \”pumped\” even if the cooling side does not operate. This is a common failure by many designers who have hybridized the system without backing up for situations when heating and cooling are not operating simultaneously. What have we done? What we have done in such cases is to take the colder side and back it to a sump or a heat sink that can take the heat and get cool. In one case, we have used this to cool the tank that provides input water to a cooling tower – this way the cooling tower also gets more efficient, saving energy. In a hotel room kind of a scenario – while this \”free\” cooling can reduce the load on the air conditioner,  we need to have back up air-conditioners. Applications of cooling: Factory shop – to provide a better environment for workers – in this case, it can be optional, and hence they get the benefit only when the heat pump is running. We can create an \”oasis room\” that has a few seats and a water fountain which area is maintained cold by the heat pump\’s cooling side.

Aspiration Energy, Blog, Heat Pumps

Does \”heat pump\” double electrical energy?

Does \”heat pump\” double electrical energy? Dugna? Ottikku retti? Ponzi scheme? Claims of one unit (KWHr) of electricity producing 2 units of cooling and 3 units of heat – getting the useful energy of 4-5 times – how does this work? Is it defying laws of physics? The law of conservation of energy: Energy cannot be created or destroyed, it can only be changed from one form to another\” – can we defy that? Let\’s see. One of the most common apparatus in the world is an air-conditioner. Let\’s consider what happens in that. Inside the air-conditioned room is colder than outside. That means, the heat from inside of the room needs to be pushed out – is it not? But, heat flows from hotter place to colder place! How does this reverse flow happen? This is like a water pump – a pump pushes water from a lower level to a higher level – reverse of what usually can happen – usual flow is from a higher level to lower level. That is accomplished by \”work\” done by the pump. This is precisely the reason why a heat pump is called a heat \”pump\” – it pumps heat from a colder place to a hotter place. We provide electrical energy to the equipment in the air-conditioner – but, what happens is the heat energy from inside the room is pushed (pumped} to the outside. Now, if you go near the outside unit of an air-conditioner, you would have realized that it is hotter than the atmosphere. It needs to be so for pushing the heat outside. In a heat pump system – the heat given out to the atmosphere in air-conditioning system is used to heat water. That is about it. So, one unit of electricity is used to \”pump\” 2 units of heat from a colder place to a hotter place! What is gotten is not what is given – but like water – what is obtained is what is pumped. One unit if electricity is not \”converted\” to 2 units of heat – but it \”pumps\” 2 units of heat from a colder place to a hotter place through work delivered by a heat \”pump\” which is operated by electricity. Pay for heating and get cooling free! What is all this \”Buy One – Get One Free\” kind of talks in industrial and commercial heating / cooling side? Is this a marketing gimmick? Is it true? Again, going back to the earlier post on \”pumping\” of heat from a colder place to a hotter place, let\’s define what happens. In a hot place – say Chennai – average outside day temperature of – say 35 deg C. what we need inside the room is – say 25-degree C. Heat needs to be \”pumped\” from 25 deg C to 35 deg C. For this to happen the Air-conditioner needs to deliver \”cold\” at a much lower temperature than 25 degrees C – for air in the room to get cool. Routinely – air-conditioners work in the 6 to 8 degrees range. Let\’s look at outside – if the heat needs to be pushed outside – the air conditioner needs to have a temperature over 35 degrees – air-conditioners typically deliver 45-50 degrees. A \”lift\” in a typical home air-conditioner is 6 degrees (cooling side) to 50 degrees (heating side). In an air-conditioner scenario also, it is possible to \”harness\” the heat given away by the external unit. But, at 50 degrees C, it is difficult to use that heat. Now, come to heat pumps: The heat pumps operate at a \”lift\” of 20 degrees (cooling side) to 60 degrees (heating side). Some of the modern heat pumps can deliver 20 degrees {cooling side) to 90 degrees (heating side). It is the hot side that is used for heating water – to say 55 degrees to 60 degrees (or up to 85 degrees In modern heat pumps). How about the cold side? 20 degrees can be put to use? At least in a factory environment? Or, in a hotel room? Or in any process that requires cold temperatures of 20 degrees C? Of course – yes. Voila – we have answered how this seemingly physics-law-defying Ponzi scheme is not a Ponzi scheme. It is not the conversion of electricity into heat like in conventional electric heaters, but \”pumping\” of heat. Here is the limitation and its possible solutions: One side must be primary: In heat pump system – the primary objective is to heat the water to 60 deg c (or 85 deg c in case of modern ones) – so, if the cooling side does not operate, the heating side also will stop. Hence, if our primary objective is heating, we need to ensure that the heat can be \”pumped\” even if the cooling side does not operate. This is a common failure by many designers who have hybridized the system without backing up for situations when heating and cooling are not operating simultaneously. What have we done? What we have done in such cases is to take the colder side and back it to a sump or a heat sink that can take the heat and get cool. In one case, we have used this to cool the tank that provides input water to a cooling tower – this way the cooling tower also gets more efficient, saving energy. In a hotel room kind of a scenario – while this \”free\” cooling can reduce the load on the air conditioner,  we need to have back up air-conditioners. Applications of cooling: Factory shop – to provide a better environment for workers – in this case, it can be optional, and hence they get the benefit only when the heat pump is running. We can create an \”oasis room\” that has a few seats and a water fountain which area is maintained cold by the heat pump\’s cooling side.

Aspiration Energy, Blog

Footprints – Second edition

After a successful inaugural footprints event, SICCI and CIIE, this time along with TiE is hosting the second edition of “Footprints“, to celebrate Climate Change Action in Manufacturing Industry on 28th August, 2015 at 6 PM. PROGRAMME AGENDA: Date: 28th August, 2015           Time: 6.00 p.m.          Venue: My Fortune, Chennai Welcome Address: Mr. Jawahar Vadivelu, President, SICCI Theme Address:  Mr. Bhoovarahan Thirumalai, Chairman, SICCI Energy Committee Speech By: Mr Srivats Ram, Managing Director, Wheels India Limited Speech By: Mr. Ranganath N K, Managing Director, Grundfos Pumps India Pvt. Ltd. Interactions Vote of Thanks Mr Ranganath N K, will be talking about the green initiatives at his organisation.  He is noted for his focus on water and energy conservation.  Mr. Ranganath is the Managing Director of Grundfos Pumps India Pvt. Ltd, since its inception in 1998. About Mr. Ranganath: Managing Director, Grundfos Pumps India Pvt. Ltd. since its inception in 1998. Mr. Ranganath’s focus has been on water and energy conservation. Ex-Chairman of the CII – Tamilnadu Council Ex-President of the Madras Management Association The EX-Chairman of the board of AEEE Member of the Working Group on ‘Land & Water’ constituted by the Planning Commission, New Delhi for the Formulation of Twelfth Five Year Plan 2012 – 2017 Mr Srivats Ram, will be talking about his experience in automobile industry and his organisation\’s green initiatives.  He serves as Managing Director of Wheels India Limited. He has over 3 decades of work experience in Vehicle and Component Industry. He serves as the President of The Automotive Component Manufacturers Association of India (ACMA). About Mr. Srivats Ram: Managing Director, Wheels India Limited Chairman and Managing Director, Sundaram Hydraulics Limited Director, TVS & Sons Pvt Limited Director, Axles India Limited President, Automotive Component Manufacturer’s Association (ACMA) – 2010-11 President, TKM Suppliers’ Association – 2006-2009 Senior Vice President, Madras Management Association – 2012-13 President, Madras Management Association – 2013-14 23 years experience in Automotive Industry It is easy to leave carbon footprints and move on, while it requires conscious effort to try and rub some of those carbon footprints and leave green ones instead. This series of event is all about taking that extra mile and make little changes that will make our planet a better place to live. While it takes more effort to start not green and move towards green, it is easier for new entrepreneurs to start their venture greener way. SICCI, TiE and CIIE invites everyone this event. To register for the event, please click here Viji Suresh, Aspiration Energy

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